Solar Battery Manufacturing and Assembly

About Course

Admission is by request. To join this course, send an admission request at https://training.gquestglobal.com/admissions/ and we will reply by email. Approved applicants receive enrollment and a Founding Pass offer.

How solar storage batteries are manufactured and assembled, from incoming cells to a tested, shipping ready pack. Twenty one modules in four learning paths, Foundation, Operator, Technician, and Quality and Lead, closing with five Technician Deep Dives on welding engineering, BMS diagnostics, thermal runaway science, grading science, and failure analysis. Every module pairs a full lesson with a five question Check at an eighty percent pass mark. The course is aligned to industry standards including IEC 62619 for industrial and stationary battery safety, and it prepares learners for the work without claiming any third party certification.

Course Content

Course Modules

Module 0: Foundations of the battery factory
Module 0 Check
Module 1: Battery fundamentals: cells, modules and packs
Module 1 Check
Module 2: Chemistries for solar storage, why LFP leads
Module 2 Check
Module 3: Cell formats and anatomy
Module 3 Check
Module 4: Inside cell production: electrodes, assembly, filling, formation and aging
Module 4 Check
Module 5: Incoming cell inspection and materials control
Module 5 Check
Module 6: Cell testing, sorting and grading
Module 6 Check
Module 7: Module assembly: stacking, insulation and compression
Module 7 Check
Module 8: Busbar joining: laser welding and ultrasonic welding
Module 8 Check
Module 9: Module completion and in process testing
Module 9 Check
Module 10: The battery management system
Module 10 Check
Module 11: Pack assembly: housings, modules and fastening
Module 11 Check
Module 12: BMS integration and wiring harnesses
Module 12 Check
Module 13: Thermal management: cooling, sealing and leak control
Module 13 Check
Module 14: Safety and thermal runaway prevention on the factory floor
Module 14 Check
Module 15: End of line testing, labeling, packing and shipping readiness
Module 15 Check
Module 16: Welding engineering for busbar joints, in depth
Module 16 Check
Module 17: BMS diagnostics and troubleshooting
Module 17 Check
Module 18: Thermal runaway science and propagation control
Module 18 Check
Module 19: Grading science and cell data analysis
Module 19 Check
Module 20: Failure analysis and PFMEA for battery assembly
Module 20 Check

About Course

Course Content

Course Modules

Module 0: Foundations of the battery factory

Module 0 Check

Module 1: Battery fundamentals: cells, modules and packs

Module 1 Check

Module 2: Chemistries for solar storage, why LFP leads

Module 2 Check

Module 3: Cell formats and anatomy

Module 3 Check

Module 4: Inside cell production: electrodes, assembly, filling, formation and aging

Module 4 Check

Module 5: Incoming cell inspection and materials control

Module 5 Check

Module 6: Cell testing, sorting and grading

Module 6 Check

Module 7: Module assembly: stacking, insulation and compression

Module 7 Check

Module 8: Busbar joining: laser welding and ultrasonic welding

Module 8 Check

Module 9: Module completion and in process testing

Module 9 Check

Module 10: The battery management system

Module 10 Check

Module 11: Pack assembly: housings, modules and fastening

Module 11 Check

Module 12: BMS integration and wiring harnesses

Module 12 Check

Module 13: Thermal management: cooling, sealing and leak control

Module 13 Check

Module 14: Safety and thermal runaway prevention on the factory floor

Module 14 Check

Module 15: End of line testing, labeling, packing and shipping readiness

Module 15 Check

Module 16: Welding engineering for busbar joints, in depth

Module 16 Check

Module 17: BMS diagnostics and troubleshooting

Module 17 Check

Module 18: Thermal runaway science and propagation control

Module 18 Check

Module 19: Grading science and cell data analysis

Module 19 Check

Module 20: Failure analysis and PFMEA for battery assembly

Module 20 Check